A Review on the experimental study of Overall Equipment Effectiveness of various machines and its improvement strategies through TPM implementation

  IJETT-book-cover  International Journal of Engineering Trends and Technology (IJETT)          
  
© 2016 by IJETT Journal
Volume-36 Number-5
Year of Publication : 2016
Authors : Subhankur Dutta, Ajoy Krishna Dutta
DOI :  10.14445/22315381/IJETT-V36P242

Citation 

Subhankur Dutta, Ajoy Krishna Dutta"A Review on the experimental study of Overall Equipment Effectiveness of various machines and its improvement strategies through TPM implementation", International Journal of Engineering Trends and Technology (IJETT), V36(5),224-232 June 2016. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group

Abstract
The numero uno objective of this paper is to make a literature review on the experimental study of the Overall Equipment Effectiveness in various machines and its improvement scheme through TPM implementation. In the global competition of world class manufacturing, emphasis has been laid on innovative techniques like Total Productive Maintenance, Total Quality Management, Enterprise Resource Planning to name a few. Global world with assorted researchers have anthologized eclectic data’s to improve the working procedure of machines to enhance their Overall Equipment Effectiveness. The focus lies on improving the three primal parameters i.e. availability, performance and quality. Moreover to establish a preventive maintenance plan for the whole life cycle of equipment, covering all departments like planning, user and maintenance and involving all staff members from shop management to shop floor workers are within the premises of their detailed studies.

 References

[1] Ljungberg, O.,?Measurement of overall equipment effectiveness as a basic for TPM activities, International Journal of Operations & Production Management, 18(5), 495- 507 (1998). http://dx.doi.org/10.1108/01443579810206334.
[2] Jonsson, P., & Lesshammar, M, ?Evaluation and improvement of manufacturing performance measurement systems – the role of OEE, International Journal of Operations & Production Management, 19(1), 55-78 (1999) http://dx.doi.org/10.1108/01443579910244223.
[3] Ireland, F. & Dale B.G, ?A study of total productive maintenance implementation, Journal of Quality in Maintenance Engineering, Vol.7 No.3, (2001), pp. 183-191.
[4] McKone E. Kathleen & Schroeder G. Roger, ?Total Productive Maintenance: a contextual view, ELSEVEIR, Journal of Operations Management 17(1999).
[5] Pomorski R. Thomas, ?Total Productive Maintenance (TPM) Concepts and Literature Review, Principal Consulting Engineer Brooks Automation, Inc., April 30, 2004.
[6] Gupta K. Amit & Garg R.K., ?OEE improvement by TPM implementation: A case study, International Journal of IT, Engineering and Applied Sciences Research (IJIEASR), Volume 1, No. 1, October 2012.
[7] Singh Ranteshwar, Gohil M. Ashish, Shah B. Dhaval, ?Total Productive Maintenance implementation in a machine shop: A Case Study, ELSEVEIR, Procedia Engineering 51 (2013) 592-599.
[8] Ahuja I.P.S &Khamba J.S, ?Total Productive Maintenance: literature review and directions, International Journal of Quality and Reliability Management, 2008, Vol.25 No. 7, pp.709-56.
[9] Kumar Pradeep,Varambally K.V.M, Rodrigues L.R. Lewlyn, ?A Methodology for Implementing Total Productive Maintenance in Manufacturing Industries-A Case Study, International Journal of Engineering Research and Development, Vol 5, Issue 2(Dec 2012), pp.32-39.
[10] Poduval S. Prasanth, Pramod V.R., ?Barriers in TPM Implementation in Industries, International Journal of Scientific and Technology Research, Vol 2, Issue 5, May 2013.
[11] Bangar A., Sahu Hemlata, Batham Jagmohan, ?Improving Overall equipment Effectiveness by Implementing Total Productive Maintenance in Auto Industry, International Journal of Emerging Technology and Advanced Engineering, ISSN 2250-2459, ISO 9001:2008 Certified Journal, Vol 3,Issue 6, June 2013.
[12] Khan FirdosJahan, T.Z. Quazi, ?Implementation of Kobetsu Kaizen pillar in Improving Overall Equipment Effectiveness of Machine, International Journal of Engineering Sciences and Research Technology , ISSN 2277- 9655, July 2014.
[13] Jayaswal Pratesh, Rajput S. Hemant, ?Implementation of Kaizen and Jishu Hozen to enhance Overall Equipment Performance in a manufacturing industry, IJRIM, ISSN 2231- 4334, Vol 2, Issue 8, August 2012.
[14] H. Kamath Nagaraj, Rodrigues L.R. Lewlyn, ?A Pilot study for Total Production Management in Printing Industry, International Journal of Applied Research, Vol 4, Issue 12, Dec 2014, ISSN-2249-555X.
[15] Paropate V. Rakikant, Sambhe U. Rajeshkumar, ?The Implementation and Evaluation of Total Productive Maintenance-A Case Study of midsized Indian Enterprise, International Journal of Application or Innovation in Engineering and Management , ISSN 2319-4847, Vol 2, Issue 10, Oct 2013.
[16] Fore S., Zuze L., ?Improvement of Overall Equipment Effectiveness through Total Productive Maintenance, World Academy of Science, Engineering and Technology 61 2010.
[17] Vijaykumar S.R., Gajendran S., ?Improvement of Overall Equipment Effectiveness in Injection Moulding Process Industry, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), e-ISSN: 2278-1684, p-ISSN: 2320-334X, pp 47-60.
[18] Kumar Sandeep, Gahlot Pardeep, ?Applying Total Productive Maintenance in Auto Sector:A Case Study with Sona Koyo Group Gurgaon, International Journal of All Research Education and Scientific Methods, ISSN:2455-6211, Vol 2, Issue 8, August 2014.
[19] Phoewhawm Ravee, ?A Case Study on Kaizen as a Learning Tool for a Management Team, Asian Journal of Management and Innovation, January-May 2014.
[20] Hedge G. Harsha, Mahesh N.S., Doss Kishan, ?Overall Equipment Effectiveness Improvement by TPM and 5S Techniques in a CNC Machine Shop, SASTECH, Vol 8, Issue 2, September 2009.
[21] Ayane Nilesh, Gudadhe Mangesh, ?Review Study on Improvement of Overall Equipment Effectiveness in Construction Equipment, 2015 IJEDR, Vol 3, Issue 2, ISSN: 2321-9939.
[22] Relkar S. Anand, Nandurkar K.N., ?Optimizing and Analysing Overall Equipment Effectiveness through Design of Experiments, Procedia Engineering, 38:2973-2980, December 2012.
[23] Sahu Shekhar, Patidar Lakhan, Soni K. Pradeep, ?5S Transfusion to Overall Equipment Effectiveness for Enhancing Manufacturing Productivity, International Research Journal of Engineering and Technology, e-ISSN: 2395-0056, p-ISSN: 2395-0072, Vol 2, Issue 7, Oct 2015.
[24] Vigneshwaran S., Maran M., Manikandan G., ?Impact of TPM Implementation: Literature Review and Direction, International Journal of Innovative Science, Engineering & Technology, ISSN 2348-7968, Vol 2, Issue 12, December 2015.
[25] Lalkiya Meet, Kushwaha K. Deepak, ?Optimizing and Analysing Overall Equipment Effectiveness through TPM Approach: A Case Study in Cement Industry, International Journal of Advance Engineering and Research Development, e- ISSN (O):2348-4470, p-ISSN (P):2348-6406, Vol 2, Issue 5, May 2015.

Keywords
OEE, Availability, Performance, Quality, Total Productive Maintenance.