Dissimilar Materials of Friction Stir Welding - Overview
Citation
K. Nagendra Kumar, P. Ravikanth Raju "Dissimilar Materials of Friction Stir Welding - Overview", International Journal of Engineering Trends and Technology (IJETT), V44(3),116-122 February 2017. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group
Abstract
Friction Stir Welding is a joining process which involves the deformation of materials. In this process tool will generate the pressure and temperature and form solid state weld. This process is suitable for joining different materials, different mechanical and chemical properties, and different material structures. Fusion welding processes exhibits poor weldability by Welding of dissimilar aluminium alloys. Because of thin oxide layer formation, oxide layer tends to thicken at higher temperatures on the surface of aluminium alloys. This review addresses the Friction stir welding overview which includes the basic concept of the process, microstructure formation, influencing process parameters, typical defects in FSW process and some recent applications. The paper will also discuss some of the process variants of FSW such as Friction Stir Processing.
References
[1] K. Kimapong And T. Watanabe, “Friction Stir Welding of Aluminum Alloy To Steel”, Welding Journal, pp 277-282, October 2004.
[2] M. Vural, A. Ogur, G. Cam, C. Ozarpa, “On The Friction Stir Welding Of Aluminium Alloys En Aw 2024-0 And En Aw 5754-H22”, Vol. 28 Issue 1, pp 49-54, January 2007.
[3] Saad Ahmed Khodir and Toshiya Shibayanagi, “Dissimilar Friction Stir Welded Joints Between 2024-T3 Aluminum Alloy And Az31 Magnesium Alloy”, Materials Transactions, Vol. 48, No. 9, pp. 2501-2505, 2007.
[4] Z. Barlas, H. Uzun, “Microstructure And Mechanical Properties Of Friction Stir Butt Welded Dissimilar Cu/Cuzn30 Sheets”, Journal Of Achievements In Materials And Manufacturing Engineering, Vol. 30, Issue 2, October 2008.
[5] Yan Yong, Zhang Da-Tong, Qiu Cheng, Zhang Wen, “Dissimilar Friction Stir Welding Between 5052 Aluminium Alloy And Az31 Magnesium Alloy”, Transactions of Nonferrous Metals Society of China, Vol. 20, Supplement 2, pp 619-623, July 2010.
[6] Wichai Pumchan, “The Influences of the Friction Stir Welding on the Microstructure and Hardness of Aluminium 6063 and 7075”, International Conference on Advanced Materials Engineering IPCSIT, Vol.15, IACSIT Press, Singapore, pp 31-35, 2011.
[7] Muhamad Tehyo, Prapas Muangjunburee and Somchai Chuchom1, “Friction Stir Welding Of Dissimilar Joint Between Semi-Solid Metal 356 And AA 6061-T651 By Computerized Numerical Control Machine”, Songklanakarin J. Sci. Technol., Vol. 33, Issue 4, pp 441-448, Jul - Aug. 2011.
[8] Yuhua Chen, Changhua Liu And Geping Liu, “Study On The Joining Of Titanium And Aluminum Dissimilar Alloys By Friction Stir Welding”, The Open Materials Science Journal, Vol. 5, pp 256-261, 2011.
[9] Masayuki Aonuma1 And Kazuhiro Nakata, “Dissimilar Metal Joining Of 2024 And 7075 Aluminium Alloys To Titanium Alloys By Friction Stir Welding”, Materials Transactions, Vol. 52, No. 5, pp. 948-952, 2011.
[10] Esther T. Akinlabi, Stephen A. Akinlabi, “Effect of Heat Input on the Properties of Dissimilar Friction Stir Welds of Aluminium and Copper”, American Journal of Materials Science, Vol.2, Issue 5, pp 147-152, 2012.
[11] D. Raguraman, D. Muruganandam ,L.A.Kumaraswamidhas, “Study Of Tool Geometry On Friction Stir Welding Of AA6061 And Az61”, IOSR Journal Of Mechanical And Civil Engineering (IOSR-JMCE), pp 63-69, January 2013.
[12] S. Ravikumar, V. Seshagiri Rao And Atish Ranjan, “Evaluation Of Bending Strength For Dissimilar Friction Stir Welded Aa6061t651 - Aa7075 T651 Aluminium Alloy Butt Joint”, 2nd International Conference On Trends In Industrial And Mechanical Engineering (Ictime`2013), Sept 17-18, 2013 Hong Kong.
[13] G. Tamizharasi, S. Kathiresan, “Friction Stir Welded Cast and Wrought Aluminium Alloy Joint & Effect of Process Parameters”, International Journal Of Advanced Research In Electrical, Electronics And Instrumentation Engineering, Vol. 2, Issue 8, pp 3682-3689, August 2013.
[14] Paul Kah, Raimo Suoranta, Jukka Martikainen, Carl Magnus, “Techniques For Joining Dissimilar Materials: Metals And Polymers”, Rev. Adv. Mater. Sci., Vol. 36, pp 152-164, 2014.
[15] Alireza Masoudian, Arvin Tahaei, Atefeh Shakiba, Fariborz Sharifianjazi, Jamshid Aghazadeh Mohandesi, “Microstructure and mechanical properties of friction stir weld of dissimilar AZ31-O magnesium alloy to 6061-T6 aluminum alloy”, Trans. Nonferrous Met. Soc. China, Vol. 24, pp 1317?1322, 2014.
[16] R. Hariharan And R.J. Golden Renjith Nimal, “Friction Stir Welding of Dissimilar Aluminium Alloys (6061& 7075) By Using Computerized Numerical Control Machine”, Middle-East Journal of Scientific Research, Vol. 20, Issue 5, pp 601-605, 2014.
[17] P. Purushotham, P. Hema, “Effect Of Friction Stir Welding On Mechanical Properties Of Dissimilar Aluminium Aa6061 And Aa2014 Alloy Joints”, International Journal Of Engineering Sciences & Research Technology, pp 7086-7092, April 2014.
[18] Ramaraju Ramgopal Varma, Abdullah Bin Ibrahim, Mohammed, Arifpin Bin Mansor, “Mechanical properties of the friction stir welded Dissimilar aluminium alloy joints”, International Journal of Mechanical And Production Engineering, Volume- 2, Issue- 5, pp 1-5, May-2014.
[19] V. Gokuul, M. Ragavendran, R. Naresh, V. S. Senthil Kumar, “ Effect of tool rotational speed on Friction Stir Welding of AA6061 and AA7075”, International Journal of Chem Tech Research, Vol.6, No.3, pp 1753-1756, May-June 2014.
[20] S.Kailainathan, S.Kalyana Sundaram, K.Nijanthan, “Influence of Friction Stir Welding Parameter on Mechanical Properties in Dissimilar (AA6063-AA8011) Aluminium Alloys”, International Journal Of Innovative Research In Science, Engineering And Technology, Vol. 3, Issue 8, August 2014.
[21] L.H. Shah, N.F. Zainal Ariffin And Akhtar Razul Razali, “Parameter Optimization Of AA6061-AA7075 Dissimilar Friction Stir Welding Using The Taguchi Method”, Journal of Applied Mechanics and Materials, Vol. 695, pp, 20-23, November 2014.
[22] Jawdat A. Al-Jarrah Et Al, “Surface Morphology And Mechanical Properties Of Aluminum-Copper Joints Welded By Friction Stir Welding”, Contemporary Engineering Sciences, Vol. 7, No. 5, pp 219 – 230, November 2014.
[23] Ahmed A. Zainulabdeen And Muna K. Abbass, Ali H. Ataiwi, Sanjeev K. Khanna, Bharat Jashti Aand Christian Widener, “Investigation Of Fatigue Behaviour And Fractography Of Dissimilar Friction Stir Welded Joints Of Aluminum Alloys 7075-T6 And 5052-H34”, International Journal Of Materials Science And Engineering, Vol. 2, No. 2, December 2014.
[24] Ranjith. R, Senthil Kumar. B, “Joining Of Dissimilar Aluminium Alloys Aa2014 T651 And Aa6063 T651 By Friction Stir Welding Process”, Wseas Transactions On Applied And Theoretical Mechanics, Vol. 9, 2014.
[25] Esther T. Akinlabi1, Annelize Els-Botes, Patrick J. Mcgrath, “Effect Of Travel Speed On Joint Properties Of Dissimilar Metal Friction Stir Welds”, Second International Conference On Advances In Engineering And Technology.pp 155-161, 2015.
Keywords
Tool rotational speed, Friction Stir welding, dissimilar aluminium alloy.