Structure Analysis of Micro-Milling Machine Construction Frame Design

  IJETT-book-cover  International Journal of Engineering Trends and Technology (IJETT)          
  
© 2021 by IJETT Journal
Volume-69 Issue-1
Year of Publication : 2021
Authors : Sarjito, Brandon Lau, Rasidi Ibrahim, Zazuli Mohid
DOI :  10.14445/22315381/IJETT-V69I1P231

Citation 

MLA Style: Sarjito, Brandon Lau, Rasidi Ibrahim, Zazuli Mohid. "Structure Analysis of Micro-Milling Machine Construction Frame Design" International Journal of Engineering Trends and Technology 69.1(2021):205-212.

APA Style:Sarjito, Brandon Lau, Rasidi Ibrahim, Zazuli Mohid. Structure Analysis of Micro-Milling Machine Construction Frame Design  International Journal of Engineering Trends and Technology, 69(1), 205-212.

Abstract
Extreme precision and accuracy dimension with high quality of surface layer of product produced by the micro-milling machine is very important; hence the Structure of the micro-milling machine should be rigid and sturdy enough to withstand the force acting on the Structure when the machine operates. In this research, the objective is to design the micro-milling machine structure frame and to conduct static structural and modal analysis on the designated structures. Three micro-milling machine structure designs were proposed and compared in terms of the finite element analysis using ANSYS software, and the material used for the structures is Aluminum 7075-T6. The natural frequency and mode shape of the structures were analyzed, and the results are shown for the first mode shape for Structure A amount to 363.97 Hz which is higher than that of Structure B, 278.96 Hz and Structure C, 252.54 Hz. Hence, it can be concluded that Structure A has been chosen as the best design since Structure A has the highest natural frequency among those three structures.

Reference
[1] DeGeare, J., Milling Operations. The Guide to Oilwell Fishing Operations.,(2015) 91–101.
[2] Liu, X., DeVor, R. E., Kapoor, S. G., & Ehmann, K. F. (2004). The Mechanics of Machining at the Microscale: Assessment of the Current State of the Science. Journal of Manufacturing Science and Engineering, Transactions of the ASME, 126(4) 666–678.
[3] Wang, J., Micro milling Mechanism : Research and Realization. Metz, (Other. Université Paul Verlaine). Retrieved from 2009METZ001S (2009).
[4] Heidari, F., Micromachining: A New Trend in Manufacturing. ASEE Annual Conference and Exposition, Conference Proceedings., (2013).
[5] Hassan, S., Rahim, E. A., Mohid, Z., & Warap, N. M., Dynamic Analysis of Micro-Milling Machine. Applied Mechanics and Materials, (2014) 465–466 699–703. https://doi.org/10.4028/www.scientific.net/AMM.465-466.699(2002)
[6] Gaznavi, M., A Review on Dynamic Analysis of Machine Structure. International Research Journal of Engineering and Technology (IRJET), 4(6)(2017) 1120–1123.
[7] Li, X., Zheng, Y., & Xu, J., Structural Design and Analysis of Micro-Milling Machine Tool. 2014 IEEE International Conference on Mechatronics and Automation, IEEE ICMA 2014, 770–774. https://doi.org/10.1109/ICMA.2014.6885794 (2014).
[8] Gandarias, E., Micro milling Technology: Global Review.pdf. Micro milling Technology: Global Review.,(2009).
[9] Cheng, X., Yang, X., Li, L., & Liu, J., Design of a Three-Axis Desktop Micro-Milling Machine Tool. Key Engineering Materials, (2014) 589–590, 735–739. https://doi.org/10.4028/www.scientific.net/KEM.589-590.735
[10] Gietzelt, T., & Eichhor, L., Mechanical Micromachining by Drilling, Milling, and Slotting. Micromachining Techniques for Fabrication of Micro and Nano-Structures., (2012).
[11] Huo, D. H., & Cheng, K., A Dynamics-Driven Approach to Precision Machines Design for Micro-Manufacturing and its Implementation Perspectives. In 4M 2006 - Second International Conference on Multi-Material Micro Manufacture. Woodhead Publishing Limited., (2006).
[12] Dan, Doina, & Ramona.., Dynamical Behaviour Analysis of Three-Axis Milling Centers. UPB Scientific Bulletin, Series D: Mechanical Engineering, 71(2)(2009) 103–116.
[13] Ibrahim, Rasidi., Vibration Assisted Machining : Control and Applications A thesis submitted for the Degree of Doctor of Philosophy by Rasidi Ibrahim. Uthm., (2010) 1–216.
[14] Kaewunruen, S., & Remennikov, A., Application of Experimental Modal Testing for Estimating Dynamic Properties of Structural Components. Australian Structural Engineering Conference, 2005(Asec), (2005) 11–14.
[15] Ali, M. H., Finite Element Analysis is a Powerful Approach to Predictive Manufacturing Parameters. (1)(2018) 229–238.
[16] Erhunmwun, I. D., & Ikponmwosa, U. B., Review on Finite Element Method. Journal of Applied Sciences and Environmental Management, 21(5)(2017) 999.
[17] Liu, Y., Introduction to the Finite Element Method.,(2003).
[18] Subrahmanyam, B. V, Rao, A. S., Krishna, S. V. G., & Krishna, C. H. R., Static and Dynamic Analysis of Machine Tool Structures 1. 5762(2014) 14–18.
[19] Orlowitz, E., & Brandt, A., Comparison of Experimental and Operational Modal Analysis on a Laboratory Test Plate. Measurement: Journal of the International Measurement Confederation, 102(2017) 121–130.
[20] Fadel Miguel, L. F., Fadel Miguel, L. F., & Kern Thomas, C. A..Theoretical and Experimental Modal Analysis of a Cantilever Steel Beam with a Tip Mass. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 223(7)(2009) 1535–1541.
[21] Azoury, C., Experimental and Analytical Modal Analysis of a Crankshaft. IOSR Journal of Engineering, 02(04)(2012) 674–684.
[22] Bernal, M., Urban, M. W., Nenadic, I., & Greenleaf, J. F., Modal Analysis of Ultrasound Radiation Force Generated Shear Waves on Arteries. 2010 Annual International Conference of the IEEE Engineering in Medicine and Biology Society, EMBC., 10(2010) 2585–2588.
[23] Patwari, A. U., Faris, W. F., Nurul Amin, A. K. M., & Loh, S. K. (2009). Dynamic Modal Analysis of Vertical Machining Centre Components. Advances in Acoustics and Vibration, (2009) (2015), 1–10.
[24] Visser, W., & Brundtland, G. H.., Our Common Future (The Brundtland Report): World Commission on Environment and Development. The Top 50 Sustainability Books, (2013) 52–55.
[25] Ibrahim, R., Bateman, R., Cheng, K., Wang, C., & Au, J., Design and Analysis of a Desktop Micro-Machine for Vibration-Assisted Micromachining. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 225(8) (2011) 1377–1391. https://doi.org/10.1177/2041297510393625
[26] Pakzad, S., Rajab, A. K. S., Mahboubkhah, M., Ettefagh, M. M., & Masoudi, O., Modal Analysis of the Milling Machine Structure through FEM and Experimental Test. Advanced Materials Research, 566 (2012) 353–356.
[27] Gándara, M. J. F., Aluminium: The Metal of Choice. Materiali in Tehnologije, 47(3)(2013) 261–265.
[28] Honkalas, R. R., Kulkarni, M. L., & Deshmukh, B. B., Static, Dynamic, and Modal Analysis of Micromilling Table. IOSR Journal of Mechanical and Civil Engineering, 11(3)(2014) 22–28. https://doi.org/10.9790/1684-11362228
[29] Nyein Chan, Than Zaw Oo, Aung Myo San Hlaing., Design and Structural Analysis of 3 Axis CNC Milling Machine Table. International Journal of Trend in Scientific Research and Development, 3(6) 943–948. Retrieved from https://www.ijtsrd.com/papers/ijtsrd29197.pdf%0Ahttps://www.ijtsrd.com/engineering/mechanical-engineering/29197/design-and-structural-analysis-of-3-axis-cnc-milling-machine-table/nyein-chan.
[30] Chen, T. C., Chen, Y. J., Hung, M. H., & Hung, J. P., Design Analysis of Machine Tool Structure with Artificial Granite Material. Advances in Mechanical Engineering, 8(7)(2016) 1–14. https://doi.org/10.1177/1687814016656533
[31] Ibrahim, M. R., Rahim, Z., Rahim, E., Tobi, L., Cheng, K., & Ding, H. (2017). An Experimental Investigation of Cutting Temperature and Tool Wear in 2 Dimensional Ultrasonic Vibrations Assisted Micro-Milling. MATEC Web of Conferences, 95, https://doi.org/10.1051/matecconf/20179507005
[32] Ibrahim, R., Rafai, N. H., Rahim, E. A., Cheng, K., & Ding, H., A Performance of 2 Dimensional Ultrasonic Vibration Assisted Milling in Cutting Force Reduction, on Aluminium AL6061. ARPN Journal of Engineering and Applied Sciences, 11(18)(2016) 11124–11128.
[33] Li, H., Ibrahim, R., & Cheng, K. (2011). Design and Principles of an Innovative Compliant Fast Tool Servo for Precision Engineering. Mechanical Sciences, 2(2)(2011) 139–146. https://doi.org/10.5194/ms-2-139-2011 [34] Rachmat, H., Mulyana, T., Hasan, S. B. H., & Ibrahim, M. R.,. Design Selection of in-UVAT using MATLAB Fuzzy Logic Toolbox. https://doi:10.1007/978-3-319-51281-5_54 (2017). [35] Kamdani, K., Rafai, N. H., Ibrahim, R., Ahmad, S., Rahim, M. Z., Yee Long, C., Mulyana, T., Experimental Study on the Degree of Surface Generation by Edge Preparation Tools and Propose Optimization Approach. H205, (2020).

Keywords
Design, modal analysis, mode shape, micro-milling machine, static structural analysis