Static and thermal analysis of disc brake with Brake pad
Citation
K.Naresh Kumar, Dr.B.Naga Raju, M.Raja Roy"Static and thermal analysis of disc brake with Brake pad", International Journal of Engineering Trends and Technology (IJETT), V23(8),411-420 May 2015. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group
Abstract
The most important component in an automobile
vehicle is a brake system. Now a days, due to increasing demands
of the customers towards effective braking conditions and
stability of the vehicle with respect to the speed has a designer
challenge. In this work, an alternative material has been
proposed for the brake pad and rotor to achieve effective
braking conditions and stability of the vehicle by increasing
coefficient of friction and good wear resistance. Two different
materials, S2 Glass Fibre and Carbon fibre are selected as the
pad materials and Aluminium alloy and Gray Cast iron is
selected for the rotor material. Static and thermal analysis was
performed on solid disc and ventilated discs for different pad
materials and rotor materials using ANSYS 15. Different pad
profiles with pure, single slot and double slot has been studied by
varying material properties of pad . Based on the stresses and
deformations obtained for different configurations, carbon fibre
pure pad material is selected as the optimum material for the
design as it is having high wear resistance, good thermal
conductivity and good anti fade resistance. Based on the heat
dissipation capacity of the brake system, Aluminium alloy is
chosen as the best optimum material to dissipate heat to the
surroundings.
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Keywords
Carbon fiber, S2Glassfiber, Gray Cast iron,
Aluminium Alloy, static properties, thermal properties