Static Analysis of Pokayoke for Stud and Push Rod Holes Present on Cylinder Head
Citation
Upendra Sharan Gupta, Sanjay Nainani, Raman Hora, Parivesh Saxena, Shubham Patel, Shubham Rathoure "Static Analysis of Pokayoke for Stud and Push Rod Holes Present on Cylinder Head", International Journal of Engineering Trends and Technology (IJETT), V46(9),483-486 April 2017. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group
Abstract
The design ensures that the stud and
pushrod holes on the cylinder head are present, are
properly aligned as well as checks whether these
holes are of proper diameter or not before it
undergoes further process. The design decreases
human work, increases efficiency and precision thus
decreases the probability it will cause problem while
engine assembly. The design was tested on some
cylinder head and the probability of error came to
an almost zero. Analysis of this machine fetched the
result that even in case of failure i.e. the holes on
face of head are not perfect there will be no major
damages on any part.
References
[1] https://en.wikipedia.org/wiki/Cylinder_head
[2] Misiurek, Bartosz (2016). Standardized Work with TWI:
Eliminating Human Errors in Production and Service
Processes. New York: Productivity Press. ISBN
9781498737548.
[3] Robinson, Harry (1997). "Using Poka-Yoke Techniques
for Early Defect Detection". Retrieved May 4, 2009.
[4] Shingo, Shigeo; Dillon, Andrew (1989). A study of the
Toyota production system from an industrial engineering
viewpoint. Portland, OR: Productivity Press. ISBN 0-
915299-17-8. OCLC 19740349.
[5] John R. Grout, Brian T. Downs. "A Brief Tutorial on
Mistake-proofing, Poka-Yoke, and ZQC".
MistakeProofing.com. Retrieved May 4, 2009.
[6] H Robinson. "Using Poka-Yoke techniques for early defect
detection". Retrieved June 18, 2012.
[7] "The Sayings of Shigeo Shingo: Key Strategies for Plant
Improvement". QualityCoach.Net. Retrieved August 20,
2012.
[8] "Poka Yoke or Mistake Proofing :: Overview". The Quality
Portal. Retrieved May 5, 2009.
[9] Nikkan Kogyo Shimbun (1988). Poka-yoke: improving
product quality by preventing defects. Productivity Press. p.
111. ISBN 978-0-915299-31-7.
[10] Ivan Fantin (2014). Applied Problem Solving. Method,
Applications, Root Causes, Countermeasures, Poka-Yoke
and A3. How to make things happen to solve problems.
Milan, Italy: Createspace, an Amazon company. ISBN
978-1499122282
[11] http://www.autoserviceprofessional.com/article/92024/Eng
ine-studs-Understanding-the-advantages-of-using-studs-vsbolts-
and-tips-on-achieving-proper-c?Page=3
[12] http://www.ijettjournal.org/archive/ijett-v41p248.
Keywords
pokayoke, cylinder head, cylinder
block, failure analysis, static analysis.