Effect of Cutting Parameters on Drilling to Optimize MRR and Temperature by Response Surface Methodology under Dry Condition

Effect of Cutting Parameters on Drilling to Optimize MRR and Temperature by Response Surface Methodology under Dry Condition

  IJETT-book-cover  International Journal of Engineering Trends and Technology (IJETT)          
  
© 2017 by IJETT Journal
Volume-47 Number-1
Year of Publication : 2017
Authors : B. Pradeep Kumar, J. V. Bhanutej, Dr. B. NagaRaju
DOI :  10.14445/22315381/IJETT-V47P207

Citation 

B. Pradeep Kumar, J. V. Bhanutej, Dr. B. NagaRaju "Effect of Cutting Parameters on Drilling to Optimize MRR and Temperature by Response Surface Methodology under Dry Condition", International Journal of Engineering Trends and Technology (IJETT), V47(1),50-55 May 2017. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group

Abstract
The main objective of this work deals with the effect of cutting parameters on EN8(080M40) carbon steel specimen in drilling operation to optimize the minimum temperature and maximum material removal rate using surface response analysis. Now a days EN8 is used in many engineering applications such as manufacturing of shafts, gears, stressed pins, studs, bolts, keys etc., due to its good tensile strength. In the present work full factorial design is considered with process parameters such as speed, feed , diameter of drill bit . By using mathematical model the main and interaction effect of various process parameters on MRR and temperature is studied. The developed model helps in selection of proper machining parameters for specific material and helps in achieving desired material removal rate and minimum temperature under dry condition.

 References

[1] B. P. Patel, Dr.P. M. George, Dr.V .J .Patel, “Experimental Studies on Perpendicularity of Drilling Operation using DOE”, International Journal of Advance Engineering and Research Development (IJAERD) Volume 1,Issue 3, April 2014, e-ISSN: 2348 - 4470 , print- ISSN:2348 640
[2] Babur Ozcelika, EmelKuram, ErhanDemirbas and Emrah ¸Sik, “ Effects of vegetable-based cutting fluids on the wear in drilling”, Sadhana Vol. 38, Part 4, August 2013, pp. 687–706._c Indian Academy of Sciences
[3] E. Kuram, B. Ozcelik, E. Demirbas, and E. ??k , “Effects of cutting fluid types and cutting parameters on surface roughness and thrust force”, Proceedings of the World Congress on Engineering 2010 Vol II WCE 2010, June 30 - July 2, 2010, London, U.K.
[4] Asst.Prof.J.Patel1A.Intwala,D.Patel,D. Gandhi ,N.Patel, M.Patel “Effect of cutting parameter on drilling operation for perpendicularity”, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 11, Issue 6 Ver. VI (Nov- Dec. 2014), PP 11-18
[5] S.Sathiyaraj, A.Elanthiraiyan, G.Haripriya, V.Srikanth Pari “Optimisation of machining parameters for EN8 Steel through taguchi method”, Journal of Chemical and Pharmaceutical Sciences, JCHPS Special Issue 9: April 2015 , ISSN: 0974-2115
[6] Gultekin Uzun1, Ugur Gokmen2, Hanifi Cinici1, Mehmet Turker1 “Effect of cutting parameters on the drilling of AlSi7 metallic foams” ,UDK 621.762:621.9:532.6:661.862 ISSN 1580-2949, ISSN 1580- 2949 Original scientific article, MTAEC9, 51(1)19(2017), Materials and technology 51 (2017) 1, 19–24
[7] Mr. T Bharadwaj and Mr. Thushar K T “Optimisation of process parameters in drilling EN8 steel using taguchi technique”, IJIRST –International Journal for Innovative Research in Science & Technology| Volume 3 | Issue 07 | December 2016
[8] P.Venkataramaiah, G.Vijaya Kumar and P. Sivaiah, “Prediction and analysis of multi responses in drilling of EN8 steel under MQL using ANN-Taguchi [9] approach,” Elixir Mech. Engg. 47 (2012) 8790-8796 , ISSN:2229-712X
[10] S.Jayabal and U Natrajan “cutting parameters on thrust force and torque in drilling of E-glass / Polyster composites”, Indian journal of Engineering and material science Vol.17,December 2010,pp.463-470
[11] Sumesh A S , Melvin Eldho Shibu “Optimization Of Drilling Parameters For Minimum Surface Roughness Using Taguchi Method” IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN2278-1684,p-ISSN: 2320-334X, PP 12-2011.
[12] Ramazan Cak?rog, Adem, “Optimization of cutting parameters on drill bit temperature in drilling by Taguchi method”, Measurement, 3525-3531,2013
[13] J.K Sakhiya and L.M Rola ,” A Review on Cutting Parametrs of Drilling Operation “,International Journal of Futuristic Trends in Engineering and Technology Vol. 1 (02), 2014
[14] Navanth1 , T. Karthikeya Sharma ,” A study of Taguchi method based optimization of drilling parameter in dry drilling of Al alloy at low speeds”, International Journal of Engineering Sciences & Emerging Technologies, ISSN: 2231 – 6604 Volume 6, Issue 1, pp: 65-75 (2013).
[15] Erol Kilickap & Mesut Huseyinoglu & Ahmet Yardimeden, “Optimization of drilling parameters on surface roughness in drilling of AISI 1045 using response surface methodology and genetic algorithm,” Int J Adv Manuf Technol (2011) 52:79–88, DOI 10.1007/s00170-010- 2710-7.
[16] J.Patel, A.Intwala, D.Patel, D.Gandhi, N.Patel and M.Patel, “A Review Article on Effect of Cutting Parameter on Drilling Operation for Perpendicularity”,
[17] IOSR Journal of Mechanical and Civil Engineering (IOSRJMCE) ,p-ISSN: 2320-334X, Volume 11, Issue 6 Ver. VI (Nov- Dec. 2014), pp 11-18.
[18] Mr. Nalawade P.S et.al, “Cutting Parameter Optimization for Surface Finish and Hole Accuracy in Drilling Of EN-31, IOSR Journal of Mechanical and Civil Engineering (IOSRJMCE), e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 12, Issue 1 Ver. I, Jan- Feb. 2015, pp.20-27.
[19] E. Kuram, B. Ozcelik, E. Demirbas, and E. ??k , Effects of the cutting fluid typers and cutting parameters on surface roughness and thrust force”, Proceedings of the World Congress on Engineering 2010 Vol II WCE 2010, June 30 - July 2, 2010, London, U.K.

Keywords
EN8, MRR., Temperature.