Analysis of Abrasive Jet Micro Machining by Taguchi Technique

Analysis of Abrasive Jet Micro Machining by Taguchi Technique

  IJETT-book-cover  International Journal of Engineering Trends and Technology (IJETT)          
  
© 2017 by IJETT Journal
Volume-49 Number-6
Year of Publication : 2017
Authors : Kamal Singh, Dilip Gehlot, Sunil Kumar Bhati
DOI :  10.14445/22315381/IJETT-V49P254

Citation 

Kamal Singh, Dilip Gehlot, Sunil Kumar Bhati "Analysis of Abrasive Jet Micro Machining by Taguchi Technique", International Journal of Engineering Trends and Technology (IJETT), V49(6),358-362 July 2017. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group

Abstract
Abrasive jet micro-machining (AJMM) is an advanced technique in the field of micro machining. This operation is widely utilized as a part of the industry for cutting intricate shape on hard and brittle materials that usually difficult to perform. In present experimental study, the effect of process variables on the material removal rate (MRR) and shape evolution was demonstrated by Taguchi and ANOVA Method using Minitab17 which provides an acceptable simulated result. Drilling operation of glass is done at varied jet pressure, standoff distance (SOD), nozzle inclination (NI) and nozzle tip diameter (ND) as the process variable. Material removal rate and sphericity constant of drilled hole are considered as the output of whole machining process. To exhibit the solution and to validate this multi-response analysis a statistical tool, DOE has been followed under which Taguchi orthogonal array (OA) is utilized for experimental design and optimum outcome accomplished through Analysis of variance (ANOVA). It was discovered from the parametric analysis that all the process variables are impressive to evaluate the criteria of MRR whereas both machining pressure and nozzle inclination are most influencing factors for sphericity constant.

Reference
1. Sunil Kumar Bhati, Dilip Gehlot, “Fabrication and parametric optimization of AJMM setup by Taguchi Robust design method”, AIMTDR, ISBN:978-93-86256-27-0,2016
2. Prateek, Vijay Kumar, “Study the MRR of Tempered Glass by Using Silicon Carbide Abrasive at Different Parameters of Abrasive Jet Machine”, International Journal of Scientific Research & Development, Vol. 3, Issue 03, 2015
3. Spelt, J. K Ghobeity , Papini "Abrasive jet micro-machining of planar areas and transitional slopes", Journal of Micromechanics and Microengineering, Volume 18, Issue 5, 2008
4. Prateek, Vijay Kumar, “Determination of Metal Removal Rate in AJM by using Taguchi?s Optimization Method”, IJSRD - International Journal of Scientific Research & Development| Vol. 3, Issue 05, 2015
5. P. C. Pandey, H. S. Shan “Modern Machining Process”, ISBN0070965536, 9780070965539, Tata McGraw-Hill Education, 1980- 2008.
6. Siddharajsinh G., Harshil K. Upadhyay, Kaustubh S. Gaikwad, and Meet R. Vadgama1, “Experimental Analysis of Glass on Abrasive Jet Machine Using Taguchi Method”. International Journal of Innovative Science, Engineering & Technology, Vol. 2 Issue 4, April 2015.
7. P. Verma and G. K. Lal Publication “An experimental study of abrasive jet machining”, International Journal of Machine Tool Design and Research, Volume 24, Issue 1, 1984
8. D V Srikanth, Dr. M. Sreenivasa Rao, “Abrasive Jet Machining- Research Review”, International Journal of Advanced Engineering Technology
9. Sargam Manikyam Reddy, D.V.Srikanth, Shaik Hussain, Dr.M.Sreenivasa Rao, "Experimental Analysis and Optimization of Process Parameters in Machining of RCFRP by AJM", International Journal of Innovative Research in Science, Engineering, and Technology
10. Miko C. Elwenspoek, Henri V. Jansen, Henk Wensink, J.W. Berenschot, “High-resolution Powder blast micromachining, MESA” Research Institute, University of Twente, The Netherlands,
11. P.C.P. Bouten, P.J. Slikkerveer, F.H. in „t Veld, and H. Scholten, "Erosion and damage by sharp particles", Wear 217,1998
12. FINNIE, G. L. SHELDON, The Mechanism of Material Removal in the Erosive Cutting of Brittle Materials,1966
13. Iain Finnie, Some reflections on the past and future of erosion, Wear 186-187 (1995)
14. Azlan Mohd Zain et al., "Evolutionary techniques in optimizing machining parameters: Review and recent application (2007-2011)", ELSEVIER at Expert System with Applications, 2012, pp. 9909-9927.
15. D. V. Srikanth, M. Sreenivasa Rao. “Machining of FRP Composites by Abrasive Jet Machining Optimization Using Taguchi” International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering Vol:8, No:3, 2014
16. Prof. V. K. Jain “Advance Machining Process”, ISBN 8177642944, 9788177642940, Allied Publishers, 2009.
17. Kalyanmoy Deb “Optimization for Engineering Design”, ISBN9788120309432, PHI Learning, 2010.
18. Douglas C. Montgomery “Design and Analysis of Experiments”, ISBN0471316490, Jhon Wiley & Sons, INC., 2001.
19. M. Junkar, B. Jurisevic_, M. Fajdiga, M. Grah “Finite element analysis of single-particle impact in abrasive water jet machining”, International Journal of Impact Engineering 32 (2006) 1095–1112
20. Naresh Kumar, Mukul Shukla “Finite element analysis of multi-particle impact on erosion in abrasive water jet machining of titanium alloy”, Journal of Computational and Applied Mathematics 236 (2012) 4600–4610

Keywords
AJMM, Glass, Minitab17, Taguchi OA, ANOVA.