Hard Turning with Wiper Ceramic Insert; Parametric Analysis and Optimization with Desirability Approach
|International Journal of Engineering Trends and Technology (IJETT)||
|© 2017 by IJETT Journal|
|Year of Publication : 2017|
|Authors : K.Venkata Subbaiah, Ch. Raju, R. S.Pawade, Ch. Suresh
|DOI : 10.14445/22315381/IJETT-V49P267|
K.Venkata Subbaiah, Ch. Raju, R. S.Pawade, Ch. Suresh "Hard Turning with Wiper Ceramic Insert; Parametric Analysis and Optimization with Desirability Approach", International Journal of Engineering Trends and Technology (IJETT), V49(7),430-436 July 2017. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group
Hard turning with new advanced materials and new tool geometry nullify the gap between the turning and grinding in the surface quality issues. This paper deals the hard turning of AISI 4340 hardened steel (45, 50 and 55 HRC) with advanced cutting insert such as wiper ceramic insert. This study focuses on how the wiper geometry insert performs with varying workpiece hardness, cutting speed and feed rate in the view of surface roughness and tool wear. Box-Behnken Design was used for the experimental plan and Analysis of Variance was carried to identify the significance of the varying parameters on surface roughness and tool wear. Optimum cutting conditions are proposed for industrial production from multi-objective optimization with Desirability approaches.
 Manohar, Jomy Joseph, T. Selvaraj and D Sivakumar, "Application of Box-Behnken design to optimize the parameters for turning Inconel 718 using coated carbide tools", Int. J. of Scientific & Engineering Research., vol.4, pp. 620-641, 2013.
 J.S. Senthilkumar, P. Selvarani and R.M. Arunachalam, "Selection of machining parameters based on the analysis of surface roughness and flank wear in finish turning and facing of Inconel 718 using Taguchi technique", Emirates Journal for Engineering Research., vol.15, pp. 7-14, 2010.
 R.Quiza, L. Figueira and J.P. Davim, "Comparing statistical models and artificial networks on predicting the tool wear in hard machining D2 AISI steel", Int. J. Adv. Des. Manuf. Technol., vol.37, pp. 641–648, 2008.
 T. Ozel, Y. Karpat, L. Figueira and J.P. Davim, "Modelling of surface finish and tool flank wear in turning of AISI D2 steel with ceramic wiper inserts", J. Mater. Process. Technol., vol.189, pp. 92–98, 2007.
 M. Kaladhar, K. Venkata Subbaiah and Ch. Srinivasa Rao, "Determination of Optimum Process parameters during turning of AISI 304 Austenitic Stainless Steels using Taguchi method and ANOVA", International Journal of lean thinking., vol. 3, 2012.
 R. Suresh, S. Basavarajappa and G.L.Samuel, "Some studies on hard turning of AISI 4340 steel using multi-layer coated carbide tool", Measurement., vol. 45, pp. 1872–1884, 2012.
 R. Suresh, S. Basavarajappa, V.N.Gaitonde and G.L.Samuel, "Machinability investigations on hardened AISI 4340 steel using coated carbide insert", Int. J. Refract. Met. Hard Mater., vol. 33, pp. 75–86, 2012.
 A.E.Diniz and A.J.Oliveira, "Hard turning of interrupted surfaces using CBN tools", J. Mater. Process. Technol., vol. 95, pp. 275–281, 2008.
 G.Poulachon, B.P. Bandyopadhyay, I.S.Jawahir, S.Pheulpin and E.Seguin, "The influence of the microstructure of hardened tool steel workpiece on the wear of PCBN cutting tools", International Journal of Machine Tools and Manufacture., vol. 43, pp.139–144, (2003).
 J.G. Lima, R.F.Avila and A.M.Abrao, "Turning of hardened AISI 4340 steel using coated carbide inserts", J.Eng. Manuf., vol. 221, pp.1359–1366,(2007).
 H. Aouici, M.A.Yallese and K.Chaoui, "Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization", Measurement., vol. 45, pp. 344–353,2012.
 J.G. Lima, R.F.Avila, A.M.Abrao and M.Faustino, "Hard turning: AISI 4340 high strength alloy steel and AISI D2 cold work tool steel", J. Mater. Process. Technol. , vol. 169, pp. 388–395, 2005.
 M. Mia and Nikhil R Dhar, "Response surface and neural network based predictive models of cutting temperature in hard turning", Journal of Advanced Research, vol.7, pp.1035–1044,2016.
 W Grzesik and T. Wanat, "Surface finish generated in hard turning of quenched alloy steel parts using conventional and wiper ceramic inserts", International Journal of Machine Tools and Manufacture., vol. 46 (15), pp. 1988–1995, (2006).
 Ozel T, Karpat Y, Figueira L and Davim JP, "Modelling of surface finish and tool flank wear in turning of AISI D2 steel with ceramic wiper inserts", J. Mater. Process. Technol., vol. 189, pp. 192–8,2007.
 J.P. Davim and L. Figueira, "Comparative evaluation of conventional and wiper ceramic tools on cutting forces, surface roughness and tool wear in hard turning AISI D2 steel", J.Eng. Manuf., vol. 221(4), pp. 625– 633, 2007.
 S.Y. Luo , Y.S. Liao and Y.Y. Tsai , "Wear characteristics in turning high hardness alloy steel by ceramic and CBN tools", J. Mater. Process. Technol., vol. 88, 114–121, 1999.
 Woei-Shyan Lee and Tzay-Tian Su, "Mechanical properties and microstructural features of AISI 4340 high-strength alloy steel under quenched and tempered conditions", J. Mater. Process. Technol., vol. 87, pp. 198–206, 1999.
 D.C. Montgomery and R.H. Myers, In Process and product optimization using designed experiments", 2nd ed. Wiley New York, 2002.
 S. Thamizhmanii, S. Saparudin and S. Hasan, "Analyses of surface roughness by turning process using Taguchi method", J. Ach. Mater. Manuf. Eng., vol.20, pp. 503–506, 2007.
 C.X. Feng, "An experimental study of the impact of turning parameters on surface roughness", Proceedings of the Industrial Engineering Research Conference, , pp. 2036,2001.
 S.Chinchanikar and S.K.choudhury, "Investigations on machinability aspects of hardened AISI 4340 steel at different levels of hardness using coated carbide tools", Int. J. Refract. Met. Hard Mater., vol.38, pp. 124-133, 2013.
 D. D. Silva Parize and M. M. Foschini, "Solution blow spinning: parameters optimization and effects on the properties of nanofibers from poly(lactic acid)/ dimethyl carbonate solutions", J. Mater.Sci.,2011.
Wiper Ceramic Insert, Box-Behnken Design, Surface Roughness, Tool Wear, Desirability Approach.