Development of an Artificial Grey Fuzzy Inference System to Optimize Hole Quality and Tool Performance in Drilling

Development of an Artificial Grey Fuzzy Inference System to Optimize Hole Quality and Tool Performance in Drilling

  IJETT-book-cover           
  
© 2021 by IJETT Journal
Volume-69 Issue-12
Year of Publication : 2021
Authors : Satya Sai Ravi Kiran Dwibhashyam, Balla Srinivasa Prasad
DOI :  10.14445/22315381/IJETT-V69I12P221

How to Cite?

Satya Sai Ravi Kiran Dwibhashyam, Balla Srinivasa Prasad, "Development of an Artificial Grey Fuzzy Inference System to Optimize Hole Quality and Tool Performance in Drilling," International Journal of Engineering Trends and Technology, vol. 69, no. 12, pp. 179-187, 2021. Crossref, https://doi.org/10.14445/22315381/IJETT-V69I12P221

Abstract
In this work, a sincere effort is made towards developing a fuzzy-based inference model to elevate the performance of drill tool materials (flank wear, VB and temperature, T) and hole quality (Circularity error, Cr). Three different drill bit materials, namely HSS, uncoated tungsten carbide (WC), and coated tungsten carbide (WC), are used to drill holes on the Ti-6Al-4V specimen. Taguchi`s L25 orthogonal array is operated to draft the conducting order of the experiments. The machining factors like rotational speed (N) and feed rate (f) are optimized by keeping cutting depth constant for mobilizing the outcomes. ANOVA is executed, and it is observed that the rotational speed played the foremost role of feed rate in the ascertainment of tool performance. Affirmation tests are performed to corroborate the outcomes, and it is found that grey-fuzzy methodology remains effective in defining the optimal machining parameters.

Keywords
Grey fuzzy inference system, circularity error, flank wear, infrared thermography, drilling.

Reference
[1] Vinayagamoorthy, R. and Xavior, M.A., Taguchi-fuzzy inference system and grey relational analysis to optimize the process with multiple performance characteristics in the precision turning of Ti-6AL-4V. International Journal of Computer-Aided Engineering and Technology, 8(3) (2016) 295-323.
[2] Lin, S.C. and Ting, C.J., Tool wear monitoring in drilling using force signals. Wear, 180(1-2) (1995) 53-60.
[3] Aamir, M., Tu, S., Tolouei-Rad, M., Giasin, K. and Vafadar, A., Optimization and modeling of process parameters in multi-hole simultaneous drilling using Taguchi method and fuzzy logic approach. Materials, 13(3) (2020) 680.
[4] Alberdi, A., Artaza, T., Suárez, A., Rivero, A. and Girot, F., An experimental study on abrasive waterjet cutting of CFRP/Ti6Al4V stacks for drilling operations. The International Journal of Advanced Manufacturing Technology, 86(1-4) (2016) 691-704.
[5] Anand, G., Alagumurthi, N., Elansezhian, R., Palanikumar, K. and Venkateshwaran, N., Investigation of drilling parameters on hybrid polymer composites using grey relational analysis, regression, fuzzy logic, and ANN models. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40(4) (2018) 214.
[6] Davim, J.P. and Reis, P., Study of delamination in drilling carbon fiber reinforced plastics (CFRP) using design experiments. Composite structures, 59(4) (2003) 481-487.
[7] Kumar, B.S. and Baskar, N., Integration of fuzzy logic with response surface methodology for thrust force and surface roughness modeling of drilling on titanium alloy. The International Journal of Advanced Manufacturing Technology, 65(9-12) (2013) 1501-1514. [8] Yilmaz, O., Bozdana, A.T. and Okka, M.A., An intelligent and automated system for electrical discharge drilling of aerospace alloys: Inconel 718 and Ti-6Al-4V. The International Journal of Advanced Manufacturing Technology, 74(9-12) (2014) 1323-1336.
[9] Babu, U.H., Sai, N.V. and Sahu, R.K., Artificial Intelligence System Approach for Optimization of Drilling Parameters of Glass-Carbon Fiber/Polymer Composites. Silicon, (2020) 1-15.
[10] Tosun, N., Determination of optimum parameters for multi-performance characteristics in drilling by using grey relational analysis. The International Journal of Advanced Manufacturing Technology, 28(5-6) (2006) 450-455.
[11] Kuo, Y., Yang, T. and Huang, G.W., The use of a grey-based Taguchi method for optimizing multi-response simulation problems. Engineering Optimization, 40(6) (2008) 517-528.
[12] Kumar, R., Hynes, N.R.J., Pruncu, C.I. and Sujana, J.A.J., Multi-objective optimization of green technology thermal drilling process using the grey-fuzzy logic method. Journal of Cleaner Production, 236 (2019) 117711.
[13] Nguyen, H.S., Approximate boolean reasoning: foundations and applications in data mining. In Transactions on rough sets Springer, Berlin, Heidelberg V (2006) 334-506.
[14] Singh, R.V.S., Latha, B. and Senthilkumar, V.S., Modeling and analysis of thrust force and torque in drilling GFRP composites by multi-facet drill using fuzzy logic. International Journal of Recent Trends in Engineering, 1(5) (2009) 66.
[15] Mercy, J.L., Prakash, S., Krishnamoorthy, A., Ramesh, S., and Anand, D.A., Multi response optimization of mechanical properties in self-healing glass fiber reinforced plastic using grey relational analysis. Measurement, 110 (2017) 344-355.
[16] Prasad, B.S. and Kiran, D.S.R., Experimental investigation to optimize tool performance in high-speed drilling: a comparative study. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41(11) (2019) 535.
[17] Palanikumar, K., Karunamoorthy, L. and Karthikeyan, R., Multiple performance optimizations of machining parameters on the machining of GFRP composites using the carbide (K10) tool. Materials and Manufacturing Processes, 21(8) (2006) 846-852.
[18] Anand, G., Alagumurthi, N., Elansezhian, R., Palanikumar, K. and Venkateshwaran, N., x Investigation of drilling parameters on hybrid polymer composites using grey relational analysis, regression, fuzzy logic, and ANN models. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40(4) (2006) 214.
[19] Shunmugam, M.S. and Kanthababu, M. eds., 2019. Advances in Forming, Machining, and Automation: Proceedings of AIMTDR. Springer Nature (2018).
[20] Aliustaoglu, C., Ertunc, H.M. and Ocak, H., Tool wear condition monitoring using a sensor fusion model based on a fuzzy inference system. Mechanical Systems and Signal Processing, 23(2) (2009) 539-546.
[21] Chatterjee, D., Prediction of Multi Responses in Radial Drilling Process Using Mamdani Fuzzy Inference System (Doctoral dissertation) (2010).
[22] Frieß, U., Kolouch, M., Friedrich, A., and Zander, A., Fuzzy-clustering of machine states for condition monitoring. CIRP Journal of Manufacturing Science and Technology, 23 (2018) 64-77.
[23] Krishnamoorthy, A., Boopathy, S.R., Palani Kumar, K. and Davim, J.P., Application of grey fuzzy logic for the optimization of drilling parameters for CFRP composites with multiple performance characteristics. Measurement, 45(5) (2012) 1286-1296.
[24] Rajmohan, T., Palanikumar, K. and Prakash, S., Grey-fuzzy algorithm to optimize machining parameters in drilling of hybrid metal matrix composites. Composites Part B: Engineering, 50 (2013) 297-308.
[25] Gaitonde, V.N., Karnik, S.R., Achyutha, B.T. and Siddeswarappa, B., Taguchi optimization in the drilling of AISI 316L stainless steel to minimize burr size using multi-performance objective based on membership function. Journal of materials processing technology, 202(1-3) (2008) 374-379.
[26] Abhilash, P. M., and Chakradhar, D., ANFIS modeling of mean gap voltage variation to predict wire breakages during wire EDM of Inconel 718. CIRP Journal of Manufacturing Science and Technology, 31 (2020) 153-164.