Thermo-Mechanical Analysis of Friction Drilling Process on Al 6061-T6 with Fem Analysis

Thermo-Mechanical Analysis of Friction Drilling Process on Al 6061-T6 with Fem Analysis

© 2022 by IJETT Journal
Volume-70 Issue-11
Year of Publication : 2022
Authors : Nimmagadda Srilatha, Ball Srinivasa Prasad
DOI : 10.14445/22315381/IJETT-V70I11P222

How to Cite?

Nimmagadda Srilatha, Ball Srinivasa Prasad, "Thermo-Mechanical Analysis of Friction Drilling Process on Al 6061-T6 with Fem Analysis," International Journal of Engineering Trends and Technology, vol. 70, no. 11, pp. 204-210, 2022. Crossref,

The stirring is caused by friction. Non-conventional hole-creation processes include drilling. No chips are formed since the revolving conical tool is concerned with entering a drill hole and making a bushing both above and below the workpiece in one single phase. A revolving conical tool causes friction between a drill bit and a piece of material, causing the material to soften, penetrate, and form a bushing. Deform-3D software is used to construct three-dimensional objects for this study, which then performs a finite element analysis to determine workpiece deformation and big strain during friction stir drilling. The thermal and mechanical characteristics are determined via explicit dynamic analysis with adaptive meshing. We cannot measure the flow of work material deformation or stress and strain distribution during friction stair drilling with our hands. Therefore we use a finite element analysis to simulate this process. Modeling the tool and the workpiece in CATIA software is utilized for the study. The melting point of the work item has been determined using FEM findings.

Friction drilling, CATIA, Deform-3D, Explicit dynamic analysis, Temperature.

[1] Mr. Adwait Pohane, Dr. N.K. Kamble and Mr. Y.G. Kamble, "A Review Paper on Friction Drilling Process on Various Materials," IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), vol. 16, no. 6, pp. 1-4, 2019. Crossref,
[2] Armin Yazdanshenas, Chung-Hyun Goh, "Rockwell Hardness Testing on an Aluminum Specimen using Finite Element Analysis," SSRG International Journal of Mechanical Engineering, vol. 7, no. 4, pp. 1-10, 2020. Crossref,
[3] Akshay Potdar and Sagar Sapkal, "Optimization of Friction Drilling Process by Response Surface Methodology," Advanced Engineering Optimization Through Intelligent Techniques, pp. 351-359, 2019. Crossres,
[4] Roman Stryczek and Paweł Błaszczak, "Optimal Feed Rate Control Strategies for Friction Drilling,” Facta Universitatis Series: Mechanical Engineering, vol. 18, no. 4, pp. 545-564, 2020. Crossref,
[5] Jun Qu and Peter J. Blau, "A New Model to Calculate Friction Coefficient and Shear Stress in Thermal Drilling,” Journal of Manufacturing Science and Engineering, vol. 130, pp. 014502-1, 2008. Crossref,
[6] Shin Min Lee A, Han Ming Chow B, Fuang Yuan Huang A and Biing Hwa Yan A, “Friction Drilling of Austenitic Stainless Steel by Uncoated and PVD Alcrn- and Tialn-Coated Tungsten Carbide Tools,” International Journal of Machine Tools & Manufacture, vol. 49, no. 1, pp. 81-88, 2009. Crossref,
[7] Wei-Liang Ku, Han-Ming Chow, Yao-Jang Lin, Der-An Wang and Lieh-Dai Yang, “Optimization of Thermal Friction Drilling Using Grey Relational Analysis," Advanced Materials Research, vol. 154-155, pp. 1726-1738, 2010. Crossref,
[8] A. Fernández, L.N. Lopez de Lacalle and A. Lamikiz, "Friction Drilling of Stainless Steels Pipes," International Conference on Advances in Material and Processing Technologies(AMPT2011), 2011. Crossref,
[9] S.M. Lee, H.M. Chow, and B. H. Yan, "Friction Drilling of IN-713LC Cast Superalloy,” Materials and Manufacturing Processes, vol. 22, no. 7-8, pp. 893–897, 2007. Crossref,
[10] N.Srilatha and B.Srinivasa Prasad, "Novel Method of Friction Drilling Technique Review," AIP Conference Proceedings, vol. 2200, pp. 020052, 2019. Crossref,
[11] Scott F. Miller, Rui Li, Hsin Wang and Albert J. Shih, “Experimental and Numerical Analysis of the Friction Drilling Process," Journal of Manufacturing Science and Engineering, vol. 128, no. 3, pp. 802-810, 2006. Crossref,
[12] Mehmet Burak Bilgin, Kadir Gök and Arif Gök, "Three-Dimensional Finite Element Model of Friction Drilling Process in Hot Forming Processes," Journal of Process Mechanical Engineering, vol. 231, no. 3, 2015. Crossref,
[13] N.Srilatha, Balla Srinivasa Prasad, Karaka and V.V.N.R.Chandra Mouli, "Effect of Temperature on Surface Roughness in Friction Stir Drilling of AL-6061 with Varied Drill Tools," Materials Today Proceedings, vol. 62, Part 6, pp. 3909-3915, 2022. Crossref,
[14] Soundararajan V, Zekovic S. and Kovacevic R, “Thermo-Mechanical Model With Adaptive Boundary Conditions for Friction Stir Welding of Al 6061,” International Journal of Machine Tools and Manufacture, vol. 45, no. 14, pp. 1577–1587, 2005. Crossref,
[15] Chao Y. J, Qi X, and Tang W, "Heat Transfer in Friction Stir Welding-Experimental and Numerical Studies," ASME Journal of Manufacturing Science and Engineering, vol. 1251, pp. 138–145, 2003. Crossref,
[16] Schmidt H, and Hattel J, “A Local Model for the Thermomechanical Conditions in Friction Stir Welding,” Modelling and Simulation in Materials Science and Engineering, vol. 13, no. 13, pp. 77–93, 2005. Crossref,
[17] Miller SF and Shih AJ, “Thermo-Mechanical Finite Element Modeling of the Friction Drilling Process,” Journal of Manufacturing Science & Engineering, vol. 129, no. 3, pp. 531–538, 2007. Crossref,
[18] R. Kumar and Rajesh Jesudoss Hynes, "Finite-Element Simulation and Validation of Material Flow in Thermal Drilling Process," Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 40, no. 3, pp. 162, 2018. Crossref,
[19] Dr. A. Gopichand, M.VeeraBrahmam and D.Bhanuprakash "Numerical Simulation and Analysis of Friction drilling Process for Alumina Alloy using Ansys," International Journal of Engineering Research & Technology (IJERT), vol. 3, no. 12, 2014. Crossref,
[20] V. Mallikarjuna, Dr. B. James Prasad Rao, G.kishore, "Design and Finite Element Analysis of Crank Shaft by using Catia and Anysys," SSRG International Journal of Mechanical Engineering, vol. 4, no. 3, pp. 8-18, 2017. Crossref,
[21] Prashant Kumar, Abhishek Bhandari, Sunil Kumar Chaturvedi, “Design and thermal analysis of ic engine piston design using catia and Ansys software,” SSRG International Journal of Mechanical Engineering, vol. 6, no. 10, pp. 12-19, 2019. Crossref,
[22] Narayana Moorthy N and T C Kanish, "The Impact of Process Parameters on Surface Roughness and Bushing in Friction Drilling," IOP SciNotes, vol. 1, no. 3, pp. 034402, 2020. Crossref,
[23] Yahya Işık, Hilal Kır, Mesut Mantarlar and Mustafa Yazar, "Analysis of the Fatigue Life of Matrix Elements in the Hole Drilling Process in Sheet Metal Forming Dies," SSRG International Journal of Mechanical Engineering, vol. 9, no. 7, pp. 1-9, 2022. Crossref,
[24] Mehmet Tuncay Kaya, Alaattin Aktas, Bertan Beylergil and Hamza K. Akyildiz, “An Experimental Study on Friction Drilling of ST12 Steel,” Transactions of the Canadian Society for Mechanical Engineering, vol. 38, no. 3, 2014. Crossref,