The Impacts of Corrosion in Weld joints and Surfaces of Oil and Gas Pipelines: A Review
Citation
Christopher T. Mgonja "The Impacts of Corrosion in Weld joints and Surfaces of Oil and Gas Pipelines: A Review", International Journal of Engineering Trends and Technology (IJETT), V52(2),99-108 October 2017. ISSN:2231-5381. www.ijettjournal.org. published by seventh sense research group
Abstract
Corrosion of metals is the deterioration of
metals as a result of chemical, electrochemical or
biochemical interactions with the environment.
Corrosion failures of welds occur in spite of the fact
that all the industry codes and standards have been
followed. In oil and gas pipelines, formation of
internal and external surface corrosion is inevitable.
Failures and consequent problems due to corrosion
increase with time. Oil and gas pipeline leakages
due to corrosion have caused serious damage and
losses to the environment and the industries
involved. Corrosion related failures constitute 33%
of all failures in oil and gas industry. These failures
have led to heavy loss of human lives and properties.
This paper presents a review on corrosion threats to
welded oil and gas pipelines focusing on formation,
detection, prevention and management of corrosion
where the formation of different types of corrosion,
the corrosion prevention methods, inspection and
control methods have been presented. For safe
working of pipelines the preventive measures should
be observed.
Reference
[1] G. T. Hauge, “Effects of localized corrosion on welded
steel joints” University of Stavanger, Faculty of Science
and Technology, Master’s Thesis, 2015, pp. 116.
[2] F. N. Speller, “Corrosion Causes and Prevention: An
Engineering Problem” Mc Graw Hill Publishers Ltd, 2nd
Edition, 1926, pp. 621
[3] T. R. Gurney, “Fatigue of Welding Structures”, 2nd
Edition, Cambridge University Press, 1979, pp. 42.
[4] M.B. Kermani and A. Morshed, “Carbon Dioxide
Corrosion in Oil and Gas Production, A Compendium”
NACE International, CORROSION, Vol. 59(8), 2003 pp.
659-683.
[5] J. R. Davis, “Corrosion of Weldments” ASM International,
2006, pp. 225.
[6] C. Garcia, F. Martin, P. de Tiedra, Y. Blanco, and M.
Lopez, “Pitting corrosion of welded joints of austenitic
stainless steels studied by using an electrochemical
minicell” Corrosion Science, Elsevier, Vol. 50, 2008, pp.
1184–1194.
[7] ASM International, “Basic Understanding of Weld
Corrosion” Corrosion of Weldments, 2006, pp. 10.
[8] V. F. Lukyanov, A. A. Lukyanov and V. G. Osadchiy,
“Unions for Repair of Damaged Sections of a Main
Pipeline”, ARPN Journal of Engineering and Applied
Sciences, Vol. 11(21), 2016, pp. 12459-12464.
[9] M. V. Kumar, V. Balasubramanian, S. Rajakumar, and S.
K. Albert, “Stress corrosion cracking behaviour of gas
tungsten arc welded super austenitic stainless steel joints”
Defence Technology, Elsevier, Vol. 11, 2015, pp. 282-291.
[10] M. Mochizuki, “Control of welding residual stress for
ensuring integrity against fatigue and stress–corrosion
cracking” Nuclear Engineering and Design, Elsevier, Vol.
237, 2007, pp. 107–123.
[11] J. A. Beavers and N. G. Thompson, “External Corrosion of
Oil and Natural Gas Pipelines” ASM International,
Corrosion: Environments and Industries, Vol. 13C, 2006,
pp. 12.
[12] F. V. V. de Sousa, R.O. da Motaa, J.P. Quintela, M. M.
Vieira, I. C. P. Margarit, and O. R. Mattos,
“Characterization of corrosive agents in polyurethane
foams for thermal insulation of pipelines” Electrochimica
Acta , Elsevier, Vol. 52, 2007, pp. 7780–7785
[13] D. Furchtgott-Roth, “Pipelines Are Safest For
Transportation of Oil and Gas” Manhattan Institute for
Policy Research, Issue Brief Vol. 23, 2013, pp. 10.
[14] H. Devold, “Oil and gas production handbook: An
introduction to oil and gas production, transport, refining
and petrochemical industry” Power and Productivity for a
Better World, ABB, 3rd Edition, 2013, pp. 153.
[15] M. Baker, “Pipeline Corrosion” Final Report, 2008, pp. 72.
[16] National Transportation Board, Washington DC,
“Supervisory Control and Data Acquisition (SCADA) in
Liquid Pipelines”, 2005, pp. 97.
[17] A. S. Ekine and G. O. Emujakporue, “Investigation of
Corrosion of Buried Oil Pipeline by the Electrical
Geophysical Methods” Journal of Applied Sciences and
Environment Management, Vol. 14(1), 2010, pp. 63 – 65.
[18] NACE International, “Uniform Corrosion”,
https://www.nace.org/Corrosion-Central/Corrosion-
101/Uniform-Corrosion/.
[19] SANDVIK, “Uniform corrosion” (General corrosion),
https://www.materials.sandvik/en/materialscenter/
corrosion/wet-corrosion/general-corrosion/.
[20] C. Jirarungsatian and A. Prateepasen, “Pitting and uniform
corrosion source recognition using acoustic emission
parameters” Corrosion Science, Elsevier, Vol. 52, 2010, pp.
187–197
[21] X. G. Zhang, “Galvanic Corrosion” John Wiley & Sons,
Inc., 3rd Edition, 2011, pp. 123-143.
[22] S. C. Dexter “Galvanic Corrosion”
https://www.deseagrant.org/sites/default/files/attachments/
mas_note_galv_corrosion.pdf.
[23] T. Niemeyer, 2016, “Sacrificial Anodes / Galvanic
Corrosion Protection”, https://www.linkedin.com/pulse/
sacrificial-anodes-galvanic-corrosion-protection-thomasniemeyer.
[24] N. Rashidi, S. Alavi-Soltani and R. Asmatulu, “Crevice
Corrosion Theory, Mechanisms and Prevention Methods”
Proceedings of the 3rd Annual GRASP Symposium,
Wichita State University, 2007, pp. 215-216.
[25] “Corrosion Considerations in Connector Development”,
http://www.connectorsupplier.com/ corrosion- considerat
ions -in-connector-development/
[26] D’. S. Antonio, “Stainless Steel - Miracle Metal?” 2017,
http://stevedmarineconsulting.com/stainless-steel-miraclemetal/?
upm_export=print.
[27] NACE International, “Pitting Corrosion”,
https://www.nace.org/pitting-corrosion/.
[28] NACE International, “Intergranular Corrosion”,
https://www.nace.org/Corrosion-Central/Corrosion-
101/Intergranular-Corrosion/.
[29] J. I. Ukpai, “Erosion-Corrosion Characterisation for
Pipeline Materials Using Combined Acoustic Emission and
Electrochemical Monitoring” Doctor of Philosophy Thesis,
University of Leeds, 2014, pp. 296.
[30] B. Singh, P. Jukes, B. Wittkower and B. Poblete, “Offshore
Integrity Management Twenty Years on – Overview of
Lessons Learnt Post Pipe Alpha”, 2009 Offshore
Technology Conference Held in Houston, Texas, USA, 4-7,
May, 2009.
[31] National Oceanic and Atmospheric Administration
(NOAA), “Oil Spill Response Sheet, Assessment and
Restoration”, US Department of Commerce, May 2010.
[32] M. B. Kermani and D. Harr, “The Impact of Corrosion on
Oil and Gas Industry” 1995 SPE Annual Technical
Conference and Exhibition held 11-13 March, 1995, in
Bahrain.
[33] Berzona Great Lake, “Providing Long-term Protection for
Valves, Pipes and Fittings” http://www.belzonagreatlakes.
com/en/applications/valves.aspx.
[34] M. Baker, “Understanding Stress Corrosion Cracking (SCC)
in Pipelines” OPS TTO8 Final Draft – Stress Corrosion
Cracking Study, 2004, pp. 15-28.
[35] H. Ahluwalia, “Combating plate corrosion- Improving
corrosion resistance through welding, fabrication methods”
2003, http://www.thefabricator.com/article/metalsmater
ials/combating-plate-corrosion.
[36] The Welding Institute (TWI), “CO2 Corrosion”
http://www.twi-global.com/capabilities/materials-andcorrosion-
management/corrosion-testing/co2-corrosion/
[37] R. Nyborg, “Controlling Internal Corrosion in Oil and Gas
Pipelines” Business Briefing: Exploration & Production:
The Oil & Gas Review, Issue 2, 2005, pp. 70-74.
[38] J. Enani, “Corrosion control in oil and gas pipelines”
International Journal of Scientific & Engineering Research,
Vol. 7(4), 2016, pp. 1161-1164.
[39] W. Von Baeckmann, W. Schwenk, and W. Prinz, “Theory
and Practice of Electrochemical Protection Processes”,
Third Edition, Gulf Profecional Publishing, 1997 by
Elsevier, pp. 567.
[40] A.W. Peabody, “Control of Pipeline Corrosion” 2nd Edition,
NACE International, 2001, pp. 347.
[41] NACE International, “Joint Surface Preparation Standard”
NACE No. 1/SSPC-SP 5 White Metal Blast Cleaning,
1994, pp. 5.
[42] NACE International, “Control of External Corrosion on
Underground or Submerged Metallic Pipping System”
1992, pp. 29.
[43] M. Romano and T. Adhesives, “The Ins and Outs of
Pipeline Coatings: Coatings Used to Protect Oil and Gas
Pipelines, Protecting and Maintaining Transmission
Pipeline”, 2013, pp. 1- 8.
[44] NACE International, “Joint Surface Preparation Standard”
NACE No. 2/SSPC-SP 10 Near-White Metal Blast
Cleaning, 1994, pp. 5.
[45] Yen, “State of the Art for the Use of Anti- Corrosion
Coatings on Buried Pipelines in the Natural Gas Industry,”
GRI-92/004, Gas Research Institute, April 1992.
[46] J. A. Kehr, “How Fusion-Bonded Epoxies Protect Pipeline:
Single- and Dual-Layer Systems”, Protecting and
Maintaining Transmission Pipeline, 2013, pp. 13- 22.
[47] A. Samimi and S. Zarinabadi, “Application of
Polyurethane as Coating in Oil and Gas Pipelines”
International Journal of Science and Engineering
Investigations, vol. 1(8), 2012, pp. 43-45.
[48] S. J. Thomas, “Pipe Line Coatings Technology Review”
http://www.pstc.org/files/public/Thomas_Samuel.pdf
[49] A. Demharter, “Polyurethane rigid foam, a proven thermal
insulating material for applications between +130°C and -
196°C” Cryogenics, Elsevier, V. 38(1), 1998, pp. 113-117.
[50] J. Hobbs, “Reliable corrosion inhibition in the oil and gas
industry” Health and Safety Laboratory for the Health and
Safety Executive, 2014, pp. 28.
[51] “Corrosion Control”, Federal Requirements, 2002, pp. 29,
http://www.rrc.state.tx.us/media/8550/chap3-corrosionc
ontrol-natgas.pdf.
[52] J. Brzeszcz and A. Turkiewicz, “Corrosion inhibitors –
application in oil industry” NAFTA-GAZ, ROK LXXI, Nr
2 / 2015, pp. 67-75.
[53] U. Osokogwu and E. Oghenekaro. “Evaluation of
Corrosion Inhibitors Effectiveness in Oilfield Production
Operations” International Journal of Scientific &
Technology Research, Vol. 1(4), 2012, pp. 19-23.
[54] Stress Engineering Services, Inc. Houston, Texas,
“Formulating Guidance on Hydro testing Deepwater Oil
and Gas Pipelines” Final Report, 2013, pp. 28.
[55] R. B. Kuprewicz, “Pipeline Integrity and Direct
Assessment a Layman’s Perspective” Pipeline Safety Trust,
2004, pp. 7.
[56] E. Shin and N. El-Sheimy, “Navigation Kalman Filter
Design for Pipeline Pigging” The Journal of Navigation,
Vol. 58, 2005, pp. 283–295.
[57] A. Sadr, S. Ehteram, “Intelligent defect recognition from
magnetic flux leakage inspection” The e-Journal of Nondestructive
Testing, 2008.
[58] Y. Shi, C. Zhang, R. Li, M. Cai and G. Jia, “Theory and
Application of Magnetic Flux Leakage Pipeline Detection”
Journal of Sensors, Vol. 15(12), 2015, pp. 31036-31055.
[59] H. A. Kishawya and H. A. Gabbar, “Review of pipeline
integrity management practices” International Journal of
Pressure Vessels and Piping, Elsevier, Vol. 87, 2010, pp.
373-380.
[60] Centre of Excellence Pipeline Services (SEPS), “Internal
Cleaning and Gauging of Pipelines by Pigging”,
http://www.ceps-as.cz/files/ie/catalogues/ceps_ie_cleaningof-
pipelines_2012_print.pdf.
[61] Star Trak Pipeline Technologies, Inc., “An overview of
today pigging technology”, http://www.starpig.com/
Pigging_ Overview.html.
[62] D. V. Brower, “Real Time Subsea Monitoring and Control
Smart Field Solutions” Subsea Rio 2004 Conference, 2004,
pp. 1-13.
[63] FMC Technologies, “Pipeline SCADA”,
http://www.fmctechnologies.com/en/AutomationControl/A
pplications/PipelineSCADA.aspx.
[64] EMERSON, “SCADA Systems for Oil and Gas”,
http://www.emerson.com/en-us/automation/control-andsafety-
systems/scada-systems/scada-systems-for-oil-andgas.
Keywords
Corrosion, Oil, Gas, Pipelines, Welding,
inspection, Corrosion prevention. Pigging, SCADA.